Haifei na ɛwɔ hɔautomated projection welding adwumayɛbeawɔayɛ ama high-volume nut ne stud welding wɔ kar stamped afã horow, brackets, nkongua afã horow, ɔpon afã horow, chassis afã horow, ne reinforcement mprɛte. Ɛka robɔt a wɔde di dwuma, MFDC projection welding, automatic nut ne stud feeding, 3D anisoadehu a wohu, nhyehyɛe a wɔhwɛ, ne OK/NG nhyehyɛe bom yɛ no production cell biako.
Saa adwumayɛbea yi nyɛ afiri a wɔde yɛ welding biako a wɔahyɛ da ayɛ. Wɔasi ama adwumayɛbea ahorow a ɛsɛ sɛ wɔtew nsaano fastener a wɔde si hɔ so, ɛma welding no yɛ pɛpɛɛpɛ, wɔtew bere a wɔde di dwuma no so, na wɔboaboa nhyehyɛe ho nsɛm ano bere a wɔreyɛ batch no. Wobetumi asiesie nhyehyɛe no sɛnea adetɔfo no fã nhyehyɛe, fastener type, weld point nhyehyɛe, cycle bere, inspection gyinapɛn, ne factory nhyehyɛe te.
Wɔ wɔn a wɔde kar akwaa ma no fam no, nsɛm a ɛho hia sen biara no taa da adi pefee: ɛsɛ sɛ wɔma nut anaa stud no aduan yiye, wɔde si hɔ pɛpɛɛpɛ, wɔde weld hyɛ mu denneennen, wɔhwɛ mu ansa na wɔafi gyinabea hɔ, na wotumi hwehwɛ mu bere a ɛho hia no. Wɔayɛ adwumayɛbea yi atwa saa nneɛma a wɔyɛ ankasa ahiade ahorow yi ho ahyia.
Adwumayɛbea no Ho Nsɛm a Edi Mu
Wɔayɛ no ama nut ne stud welding a ɛyɛ adwuma yiye na ɛyɛ adwuma yiye-a ɛyɛ pɛpɛɛpɛ. Wɔde sii hɔrobɔt abien, welding unit abiɛsa, 3D aniwa a wohu, closed-loop welding control, ne nyansa nhwehwɛmu, ɛhwɛ hu sɛ wɔyɛ nuts, studs, ne projection-welded components a ɛyɛ papa-quality.
Boa multi-type flexible production, eye ma kar adwumayɛ,kar nut ne stud projection welding.
Nea Wɔayɛ Saa Adwumayɛbea Yi Sɛ Ebedi Ho Dwuma
Mfomso a Ɛwɔ Ntwom a Wɔde Si Nsa Mu
Wɔ manual projection welding mu no, ɛsɛ sɛ wɔn a wɔyɛ adwuma no de nuts anaa studs si hɔ mmiako mmiako ansa na wɔayɛ welding. Eyi betumi ama fasteners ayera, orientation a ɛnteɛ, tilted nuts, brɛoo cycle bere, ne welding a entumi nnyina. Nnuan a wɔde ma ne nea wɔde si baabi a wɔyɛ no ara kwa boa ma asiane ahorow yi so tew.
Nneɛma a ɛba fam a efi Welding Stations Baako mu
Sɛ obiako a ɔyɛ adwuma anaa welding station biako ntumi nni nea wɔhwehwɛ no ho dwuma a, robɔt projection welding adwumayɛbea betumi aka welding units, feeders, fixtures, ne anammɔn a wɔfa so di ho dwuma pii abom ayɛ no nhyehyɛe a etu mpɔn kɛse.
Fastener a Ɛnyɛ Den a Wɔde Si Hɔ
Nut ne stud welding su gyina gyinabea so kɛse. Sɛ wɔantra fastener no so yiye ansa na wɔayɛ welding a, projection no betumi abubu a ɛnteɛ, na ɛde weld a ɛyɛ mmerɛw, asaawa asɛe, apetepete, anaasɛ afã horow a wɔapow aba.
Nneɛma a Wɔyɛ no Traceability a wonni
Wɔ kar afã horow ho no, ebia adetɔfo behia welding ho kyerɛwtohɔ, alarm abakɔsɛm, sɛnea wɔyɛ no dodow, ne OK/NG tracking. Wobetumi de data recording ne MES-ready interfaces ayɛ adwumayɛbea no sɛnea adwuma no ahwehwɛde te.
Nneɛma Titiriw a Wɔtɔn
Dual-Robot + Abiɛsa-Welder Nneɛma a Wɔde Yɛ Adwuma
Parallel multi-station welding de 116% adwumayɛ tumi ma.
01
3D Anisoadehu Nhyehyɛe a Ɛkɔ Anim
Real-bere fã a wohu, gyinabea nteɛso, ne mismatch siw ano na wɔakwati sɛ wɔbɛpaw ne nneɛma a wɔde frafra a ɛnteɛ.
02
Wɔatoto-Loop Welding Nkonimdi
Live monitoring of current, pressure, ne displacement hwɛ hu sɛ weld ahoɔden a ɛkɔ so daa.
03
Adwuma a Wɔde Di Dwuma a Ɛyɛ Automated Koraa
Efi loading, positioning, welding, inspecting so kosi sorting-a wɔawie a adwumayɛfo a wɔde wɔn ho bɛhyɛ mu kakraa bi.
04
MES-Data a Wɔasiesie no a Wɔde Di Dwuma
Real-bere a wɔaboaboa welding data ne production kyerɛwtohɔ ahorow ano ama asetra mu yiyedi akyi di mũ.
05
Nneɛma a Wɔyɛ no Nsuo Ho Mfonini
Nsaano adesoa → Conveyor → 3D anisoadehu gyinabea → Robot pick-up → Automatic nut/stud aduan → Welding → Post-weld nhwehwɛmu → Automatic nhyehyɛe → Kɔ so kyinhyia
Mfiridwuma Ho Nsɛm a Wɔakyerɛkyerɛ Mu
| Robot a wɔde yɛ adwuma | 2 units na ɛwɔ hɔ | Ayeforohyia Mfiri | 3 medium-frequency inverter welders a wɔde wɔn ho hyɛ mu |
| Anisoadehu Nhyehyɛe | 3D anisoadehu + sintɔ ano aduru nhyehyɛe | Aduan a Wɔde Ma Ho Nhyehyɛe | 5 sets a ɛyɛ nut/stud feeder ahorow |
| Nsɛm a Wɔaboaboa Ano | Full-process MES nkitahodi | Pass Rate a Wɔde Di Dwuma | >99.5% (a egyina adetɔfoɔ nneɛma a wɔyɛ so) . |
| Operation Mode a Wɔde Yɛ Adwuma | 24/7 mmirikatu a ɛkɔ so | Mfomso-Adansedi | Adwinnade a ɛnhyia, ɔfã afrafra-up, weld a ɛyera, asaawa nhwehwɛmu |
Kar Ho Nneɛma a Wɔtaa De Di Dwuma
Kar Nut Projection Welding a Wɔde Yɛ Nneɛma
Adwumayɛbea no fata sɛ wɔde welding nuts gu kar afã horow a wɔde stamp ahyɛ so, nipadua akwaa, brackets, nkongua afã horow, apon nhyehyɛe, ne reinforcement mprɛte so.
Stud Welding wɔ Stamped Nneɛma a Wɔde Yɛ Adwuma
Wobetumi de studs ne threaded inserts abɔ dade afã horow a wɔayɛ so wɔ baabi a ɛho hia sɛ wɔde si hɔ pɛpɛɛpɛ ne weld ahoɔden a ɛyɛ den.
Seat Frame ne Nkongua
Keteke Afã horow
Seat-fam nneɛma taa hwehwɛ stable fastener welding ne repeatable nhyiam pɛpɛɛpɛ. Wobetumi de nneɛma a wɔde si hɔ a wɔde si hɔ ne ntease a wɔde hwehwɛ nneɛma mu ama saa afã horow yi ayɛ adwumayɛbea no.
Ɔpon Afã ne Lock-Nneɛma a ɛfa ho
Ɔpon ano nkataso, lock mprɛte, hinge-afã horow a ɛfa ho, ne ahoɔdennuru asinasin taa ka welded nuts anaa studs ho. Aduan a wɔde ma ankasa ne anisoadehu a wɔhwɛ no boa ma mfomso a wɔde nsa de si hɔ no so tew.
Chassis Brackets ne Mprɛte a Wɔde Hyɛ Nhyɛso
Wɔ chassis brackets ne reinforcement plates ho no, welding ahoɔden ne fastener gyinabea nyinaa ho hia. Adwumayɛbea no betumi aboa projection welding, nhwehwɛmu, ne data recording ama batch production.
Multi-Nhwɛsode Kar a Wɔyɛ
Sɛ adwumayɛbea no yɛ afã horow mfonini ahorow wɔ line biako so a, wobetumi ayɛ fixture changeover, robot program switching, fastener feeding nsakrae, ne data separation ho nhyehyɛe akɔ adwumayɛbea hɔ.
Nneɛma a Wɔapaw a Wɔde Yɛ Nneɛma a Wɔde Yɛ Adwuma
Yɛasi yɛn bo sɛ yɛbɛyɛ welding ano aduru soronko a wɔayɛ ama obiara a ɔpɛ sɛ ɔyɛ welding ahiade pɔtee.
Robot Nsiesiei a Wɔde Yɛ Adwuma
Wobetumi apaw robɔt dodow, ne din, baabi a wobetumi adu, ade a mfaso wɔ so, ne sɛnea wɔahyehyɛ no sɛnea ne fã kɛse, sɛnea wɔyɛ no, ne baabi a wɔyɛ adwuma no te.
Welding Station Dodow a Ɛwɔ Hɔ
Wobetumi ayɛ nsakrae wɔ MFDC projection welding mfiri dodow mu sɛnea weld point dodow, cycle bere, ne ɔfã a ɛsen te.
Nut ne Stud Aduan a Wɔde Ma
Wobetumi ayɛ feeders no sɛnea ɛfata fastener akɛse, nsusuwii, ne akwankyerɛ ahorow a wɔde ma aduan. Sɛ wopɛ sɛ wɔyɛ multi-fastener a, ebia ɛho behia sɛ wɔde feeder ahorow a ɛtetew wɔn ho anaasɛ ntɛm-sesa feeding rails.
Fixture Nsusuwii
Wobetumi de pin a wɔde hwehwɛ baabi, krampɔn, afã bi a ɛwɔ hɔ sensor, fastener akwankyerɛ, ne anti-mfomso nhyehyɛe ayɛ fixtures.
Nhwehwɛmu Modules
Nhwehwɛmu module ahorow a wobetumi apaw bi ne 3D anisoadehu, fastener a ɛwɔ hɔ a wohu, asaawa nhwehwɛmu, weld gyinabea nhwehwɛmu, NG nhyehyɛe, ne nhyehyɛe data a wɔkyere gu kasɛt so.
Data ne MES Nkitahodi
Wobetumi de data kyerɛwtohɔ, barcode anaa QR koodu nkitahodi, alarm kyerɛwtohɔ, adeyɛ akontaabu, ne MES-asiesie ntam nkitahodi ahorow asiesie adwumayɛbea no.
Nea Enti a Wopaw Haifei ma Automated Projection Welding Adwumayɛbea ahorow
Project-Adwumayɛbea Nsusuwii a Egyina So
Haifei yɛ adwumayɛbea no ho nhyehyɛe twa ɔfã ankasa, fastener, welding nnidiso nnidiso, cycle bere, ne nhwehwɛmu ahwehwɛde ahorow ho hyia. Ɛnyɛ afiri a wɔde yɛ welding a wɔahyɛ da ayɛ nkutoo na ano aduru no yɛ.
01
Welding, Feeding, Robots, ne Inspection a Wɔde Kabom
Adwumayɛbea no betumi aka MFDC projection welding, nut/stud feeding, robotic handling, anisoadehu a wohu, fixture positioning, NG sorting, ne data recording abom ayɛ no adeyɛ biako.
02
Nhwɛsode Welding ne Process Verification
Wɔ kar nut ne stud welding nnwuma, Haifei betumi de adetɔfo nhwɛsode adi dwuma de ahwɛ sɛ fastener gyinabea, weld hwɛbea, welding ahoɔden, ne adeyɛ a ɛyɛ den.
03
Mmoa a wɔde ma Multi-Model Production
Wɔ adwumayɛbea ahorow a wɔyɛ afã horow pii mfonini ahorow fam no, Haifei betumi ayɛ fixture switching, robɔt nhyehyɛe sohwɛ, feeder nsakrae, ne welding nhyehyɛe a wɔpaw.
04
Mfiridwuma Mmoa Bere a Wɔde Akɔ Awie
Haifei betumi de akwankyerɛ a ɛfa instɔlehyɛn ho, mmoa a wɔde ma wɔ ahyɛde ho, ntetee a ɛfa adwumayɛfo ho, welding parameter nsakrae, feeder tuning, fixture optimization, ne ɔhaw ahorow ano aduru mmoa ama.
05
Adansedi nkrataa
40+ Patents ne 2 Ɔman Software Copyrights, 10,000m Factory a 100+ adwumayɛfoɔ a wɔn ho akokwaw.
Yɛn Mfɛfo
Yɛasom bɛboro 5,000+ adetɔfoɔ wɔ wiase nyinaa, na yɛn ahokafoɔ a yɛayɛ adwuma akyɛ-ka Tesla, BYD, ne Siemens.Bɔboro 50+ Fortune 500 nnwumakuo.
Haifei Adetɔfo Wɛbsaet
FAQ Fa Automated Projection Welding Adwumayɛbea Ho
01.Afã bɛn na saa adwumayɛbea yi betumi ayɛ weld?
02.So adwumayɛbea no betumi adi nut anaa stud akɛse ahorow ho dwuma?
03.Ɛbɛyɛ dɛn na nhyehyɛe no asiw welding a enni nut anaa stud ano?
04.So wobetumi de 3D anisoadehu adi dwuma de ahu ɔfã bi?
05.So welding data betumi abata MES ho?
06.So adwumayɛbea yi fata ma low-volume production?
Wuxi Haifei Intelligent Equipment Co., Limited yɛ wɔn a wodi kan a wɔyɛ ne wɔn a wɔde automated projection welding adwumayɛbea wɔ China no mu biako. Yɛn osuahu pii, yɛde anigye ma wo akwaaba sɛ tɔ advanced automated projection welding adwumayɛbea a wɔtɔn wɔ ha fi yɛn adwumayɛbea. Nneɛma a ɛyɛ papa ne ne bo a ɛfata wɔ hɔ.
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