Saa adwuma yi fa obi a ɔyɛ frigye compressor yɛfo a odi kan wɔ China, a afe biara tumi yɛ ɔpepem pii ho. Esiane sɛ na ɔrehyia gua so akansi a emu yɛ den nti, ɔdetɔfo no sii n’ani so sɛ ɔde full-line automated welding system bɛba na ama wanya end-to{3}}end automation wɔ bɛboro 10 akwan horow so, efi lower shell foot welding so kosi ahobammɔ cover welding so.
Na botae no ne sɛ wɔbɛtew wɔn ho a wɔde to nsaanodwuma so kɛse, ama welding no atu mpɔn, na wɔama nneɛma a wɔyɛ no atu mpɔn. Bere a wɔyɛɛ mfiridwuma mu nhwehwɛmu ne wɔn a wɔde nneɛma ma no mu nhwehwɛmu mpɛn pii akyi no, awiei koraa no wɔpaw yɛn adwumakuw no sɛ nea ɛde automation ano aduru a ɛnyɛ -standard automation solution no bɛma sɛ wɔbɛbom ama saa automated welding adwuma yi anya nkɔso.
I. Ɔdefoɔ Akyigyina ne Ahwehwɛdeɛ
1. Ɔdefo no Ho Nsɛm Tiawa
Ɔdetɔfo no yɛ ofie compressor yɛfo a odi kan, na ɔwɔ nneɛma a wɔde di dwuma kɛse wɔ afie frigye ne frigye mu. Esiane sɛ na gua so ahwehwɛde a ɛrenya nkɔanim ne ɔman no mu nneɛma a wɔyɛ ho nhyehyɛe ahorow a nyansa wom nti, na adwumakuw no de nkakrankakra reyɛ mfiri a wɔde yɛ nneɛma a wɔde yɛ adwuma wɔ ne nneɛma a wɔyɛ dedaw no mu nkɔso. Nanso, na welding fã no da so ara de ne ho to nsaanodwuma so kɛse, na ɛbɛyɛɛ ade titiriw a esiw adwumayɛ a etu mpɔn nyinaa kwan.
2. Nea Ɔde Di Dwuma Ahwehwɛde Ho Nsɛm a Wɔaka abom
1Nsɛnnennen a Nea Ɔde Di Dwuma no hyia
- Adwumayɛfo Ka a Ɛkɔ Anim: Ná atetesɛm mu welding nhyehyɛe ahorow no gyina mfiridwumayɛfo a wɔn ho akokwaw so, a na wɔwɔ sika a wɔsakra no kɛse ne ntetee kyinhyia tenten.
- Welding Quality a Ɛnhyia: Na nsaano welding yɛ mmerɛw sɛ nneɛma te sɛ adwene ne ɔbrɛ, na ɛde nsakrae ba nneɛma a sintɔ dodow mu.
- Nneɛma a Wɔyɛ no Yiye a Ɛba Fam: Na adwumayɛfoɔ a wɔyɛ adwuma wɔ nsakraeɛ baako-yɛ mu no ano hyeɛ, na ɛmaa ɛyɛɛ den sɛ wɔbɛdi ahwehwɛdeɛ ho dwuma wɔ berɛ a wɔkra nneɛma pii.
- Ahobanbɔ Asiane Kɛse: Welding adwumayɛ a ɛwɔ ɔhyew a ɛkɔ soro{0}}de ahobammɔ ho asiane ba, a na ɛtaa sisii a ɛfa adwuma-apirakuru ho.
2 Ɔdefoɔ Akwanhwɛ ma Non-Standard Automation
Na adetɔfoɔ no wɔ anidasoɔ sɛ yɛbɛsiesie welding nhyehyɛeɛ a ɛka bom kɛseɛ, ɛyɛ mmerɛw, na ɛyɛ nyansa full-line automated welding system, a ahwehwɛdeɛ pɔtee bi ka ho sɛdeɛ ɛdidi soɔ yi:
- Dwumadie Ahwehwɛdeɛ:Kata 9 core akwan a nea ɛka ho ne ase shell nan welding, ahohuru bere mu nkongua welding, nhyehyɛe tube welding, suction paipu welding, discharge paipu welding, adeyɛ tube bending, bracket bending & welding, terminal welding, ne ahobammɔ kata welding.
- Botae a Wɔde Si Adwuma Yiye:Nya line output baako-a Kɛseɛ anaa ɛne compressor adan 450 yɛ pɛ dɔnhwerew biara.
- Nneɛma a Ɛyɛ Paara Gyinapɛn:Nya welding pass rate a ɛboro anaasɛ ɛyɛ pɛ 99.5%, a weld seams a ɛyɛ pɛ na ɛyɛ fɛ a ɛne ɔman no gyinapɛn GB/T 985 hyia.
- Ahwehwɛde a Ɛfa Nhyiam Ho:Boa nsakraeɛ ntɛmntɛm ma 3 anaa nea ɛboro saa afiri nhwɛsoɔ, accommodating daakye afiri upgrades.
- Ɔdefoɔ-adamfofa Nkitahodiɛ:Wɔde aniwa adwumayɛ interface ne mfomso diagnosis nhyehyɛe ahyɛ mu ma ɛyɛ mmerɛw sɛ wɔbɛhwɛ so da biara da na wɔadi ho dwuma.
II. Ano aduru a Wɔayɛ no sɛnea wɔpɛ a Wɔbɛyɛ
1. Nneɛma a Wɔayɛ no sɛnea wɔpɛ
Yɛn adwumakuo no yɛɛ -nhwehwɛmu a emu dɔ wɔ-beae wɔ afɛfoɔ no adwumayɛbea, hwehwɛɛ mu yie wɔ adeyɛ nhyehyɛeɛ a ɛwɔ hɔ dada no mu nsuo ne nhyehyɛɛ mu. Yegyinaa ɔyarefo no ɛyaw ankasa so faa modular design adwene na yɛmaa adwuma a edidi so yi kɔɔ anim wɔ akwan horow so:
- Process Route Optimization: Re-sequenced nhyehyɛe ne ntease abusuabɔ a ɛwɔ welding nhyehyɛe ahorow mu de yi nneyɛe a ɛho nhia afi hɔ.
- Robot Kwan Nhyehyɛe: Wɔde asia-axis welding robɔt a wɔde laser anisoadehu gyinabea nhyehyɛe ahorow abɔ mu dii dwuma de hwɛ hui sɛ welding no yɛ pɛpɛɛpɛ na ɛyɛ den.
- Fixture System Development: Wɔayɛ fixtures a wɔatu wɔn ho ama ntɛmntɛm-sesa fixtures ama welding gyinabea ahorow sɛnea ɛbɛyɛ a wobenya multi-model compatibility.
- Control System Integration: Wɔde PLC + HMI central control platform sii hɔ ama whole-line nkitahodi ne data a wobenya.
- Ahobanbɔ Ho Banbɔ Akwan: Wɔde ahobammɔ ho nhyehyɛe ahorow pii dii dwuma a nea ɛka ho ne mmeae a wɔbɔ kanea ho ban, bɔton ahorow a wɔde gyina ntɛmpɛ so, ne mframa a ɛtwetwe ho kɔkɔbɔ ahorow.
2. Nea efi mu ba a wɔayɛ no sɛnea wɔpɛ
Nea etwa to a wɔde mae a ɛyɛ full-line automated welding nhyehyɛe no yɛ adwumayɛbea ahorow 9 a ɛde ne ho, a ɛkata dwumadi module ahorow pii te sɛ welding, bending, ne inspection so. Nneɛma titiriw no nyinaa de nneɛma a agye din wɔ aman horow so (sɛ nhwɛso no, Yaskawa motors, Keyence sensors, Panasonic servo systems) dii dwuma de hwɛ hui sɛ nhyehyɛe no gyina pintinn na ɛtra hɔ kyɛ. Ntrɛwmu no nyinaa kyerɛ sɛ:
- Automation a Ɛkorɔn:Adwumayɛ a nnipa nni mu ma nnwuma nyinaa gye sɛ wɔde nneɛma gu/yi fi mu.
- Nneɛma a Wɔyɛ a Ɛyɛ Nsakrae:Nsakrae ntɛmntɛm wɔ compressor mfonini ahorow ntam denam program switching so.
- Nyansapɛ a Wɔde Hwɛ Nneɛma So:Wɔasisi-wɔ MES ntamgyinafo mu ama bere ankasa -bere a wɔde bɛfa adeyɛ data akɔ akraman no ERP nhyehyɛe no so.
- Green & Energy-Nsiesiei a Wɔde Siesie Nneɛma:Ɔde ahoɔden-akora so welding ahoɔden fibea ne circulating cooling systems di dwuma de tew ahoɔden a wɔde di dwuma ne adwumayɛ ho ka so.
III. Project Delivery Nhyehyɛe a Wɔde Ma
1. Factory Gye a Wogye Ho Ɔyɛkyerɛ
Bere a wowiee adwuma no, nea wɔregye no no yɛɛ nhyehyɛe sɛ wɔbɛbom agye atom a ananmusifo a wofi mfiridwuma, nneɛma a wɔyɛ, ne nneɛma pa ho dwumadibea ahorow ka ho. Wɔnam simulated continuous operation tests, welded sample inspections, ne adwumayɛ interface ɔyɛkyerɛ ahorow so na ɛhwɛɛ nhyehyɛe no adwumayɛ mu yiye. Ɔdetɔfo no kamfoo yɛn adwumayɛ wɔ welding pɛpɛɛpɛ, cycle bere control, ne nnwinnade a egyina pintinn mu kɛse, na ɔde ne nsa hyɛɛ krataa a ɛkyerɛ sɛ wɔagye atom no ase wɔ hɔ ara.
2. Wɔ-site Debugging ne Delivery Ntetee
Bere a nnwinnade no duu akraman no beae akyi no, yɛn adwumakuw no somaa mfiridwumayɛfo kuw bi a wɔyɛ adwumaden sɛ wɔmmɛyɛ on-site no instɔlehyɛn ne debugging, na wɔboaa akraman no koraa wɔ nnwuma a edidi so yi mu:
- Equipment Installation & Commissioning: Wɔawie -line nhyiamu ne anyinam ahoɔden nkitahodi nyinaa wɔ nnafua 3 mu.
- Process Parameter Optimization: Wɔasiesie welding current, voltage, ne parameters afoforo a egyina client no raw material su so.
- Adwumayɛfoɔ Dwumadie Nteteeɛ: Wɔyɛɛ nnafua 2 nteteeɛ a emu yɛ den a ɛfa nnwinnadeɛ dwumadie, da biara da nhwehwɛmu, ne ɔhaw mfitiaseɛ ano aduru ho.
- Trial Run & Handover: Wɔhyɛɛ sɔhwɛ adwuma ase wɔ aban kwan so, tuu mmirika kɔɔ so nnɔnhwerew 72 a nsɛm biara nni mu, na awiei koraa no, ɛtwam wɔ client no nhwehwɛmu a etwa to no mu yiye.
Dwumadie no nyinaa, ɛfiri apam a wɔde wɔn nsa hyɛɛ aseɛ kɔsi aban dwumadie so no, gyee nnafua 65 pɛ, bɛyɛ 20% tiaa sene nnwuma no mu nkyekyɛmu.
IV. Dwumadie no mu aba a wɔde kyerɛ
1. Nneɛma a Wɔyɛ no Yiye Ho Nkɔso Nsɛm (Sɛ wɔde Toto Amanneɛbɔ Ho) .
| Metric | Amammerɛ Nwoma Ntrɛwmu | Line a Wɔde Yɛ Nneɛma a Wɔde Yɛ Adwuma | Mpuntuo |
| Single-Shift Nneɛma a Wɔde Di Dwuma | ~2,000 units/shift na ɛyɛ adwuma | ~3,600 units/shift na ɛyɛ adwuma | +80% |
| Kyinhyia Bere | 12 sikani/unit | 8 sikani/unit | -40% |
| Nnipa ahoɔden wɔ Line biara mu | 12 nnipa/line | 2 nnipa/line | -83% |
2. Welding Quality Nkɔso Data
| Metric | Amanneɛbɔ Nhoma | Nneɛma a Wɔde Yɛ Adwuma | Mpuntuo |
| Welding Pass Rate a Wɔde Di Dwuma | 96.2% | 99.7% | +3.5 ɔha biara mu nkyekyɛmu |
| Weld a Ɛyɛ Nkɔso | ±1.2mm na ɛwɔ hɔ | ±0.3mm na ɛwɔ hɔ | Wɔatu mpɔn 75% . |
| Rework Rate a Wɔde Yɛ Adwuma | 3.8% | 0.3% | Wɔatew so 92% . |
3. Ka-Mfaso Nhwehwɛmu
- Adwumayɛfoɔ a Wɔkora Sika Tẽẽ: Bɛyɛ RMB ɔpepem 1.5/afe wɔ adwumayɛfoɔ ka a wɔkora so wɔ adwumayɛ kwan biara so.
- Quality Cost Reduction: Bɛboro 800,000 RMB/afe a wɔatew so wɔ rework ne scrap a wɔhwere esiane welding sintɔ ahorow nti.
- Mfasoɔ a ɛfiri Sika a Wɔde Toɔ Mu Bere: Nnwinnadeɛ a wɔde hyɛɛ mu nyinaa bɛyɛ RMB ɔpepem 5, a wɔhwɛ kwan sɛ wɔbɛtua no bɛyɛ asram 14.
- Mfasoɔ a Ɛdi Nyinaa: Adwumayɛ ho ka nyinaa so teɛ bɛboro 25%, na ɛmaa adetɔfoɔ no gua so mmuaeɛ kɔɔ anim kɛseɛ.
V. Ɔdefoɔ Nhwehwɛmu
1. Nsɛm a Wɔde Di Dwuma
"Saa full-line automated welding project yi a yɛde adi dwuma yie no aboa yɛn nko ara ma yɛadu yɛn botaeɛ a ɛne sɛ yɛbɛtew ɛka so na yɛama yɛn adwumayɛ atu mpɔn nko na mmom ama yɛn nyansa a yɛde yɛ nneɛma no akɔ soro wɔ adwumayɛkuo no mu nso. Ano aduru a w’adwumakuw no de ama no ne yɛn ahiade ankasa hyia yiye. Adwinnade no tu mmirika pintinn a welding su a ɛkyɛn so, na wo som mmuae yɛ ntɛm na wotumi de ho to so. Woyɛ ɔhokafo a wotumi de ho to no so."
- Nnwumayɛ Dwumadibea Panyin, Compressor Yɛfoɔ
2. Nhwɛsoɔ a ɛfa Bere tenten-Beretena Nkɔmmɔdie & Nyansahyɛ ho
Ɔdetɔfoɔ no daa n’adwene adi sɛ ɔbɛma abusuabɔ a ɛda yɛne yɛn adwumakuo no ntam no mu ayɛ den, na wayɛ nhyehyɛeɛ sɛ ɔbɛma ne nneɛma a wɔyɛ no nyinaa ayɛ yie na wɔayɛ no afiri so wɔ mfeɛ mmienu a ɛdi hɔ no mu. Bio nso, adetɔfo no de nsiyɛ rekamfo yɛn automation ano aduru no akyerɛ adwinnan afoforo a wɔwɔ adwuma no mu, na ɛreboa nnwuma pii a wɔyɛ nneɛma ma wɔanya nkɔso wɔ wɔn kwan a ɛkɔ nsakrae a nyansa wom mu.
Awie
Bere a Industry 4.0 asorɔkye no kɔ so nya nkɔso no, automation, digitalization, ne intelligence abɛyɛ nneɛma a wontumi nkwati wɔ nneɛma a wɔyɛ mu nkɔso mu.
Ɛnyɛ sɛ frigye compressor full-line automated welding adwuma yi a wɔde adi dwuma yiye no ama sikasɛm ne asetra mu mfaso kɛse aba adetɔfo no so nko na mmom ama yɛn adwumakuw no anya osuahu a ɛsom bo wɔ automation a ɛnyɛ -standard automation mu nso.
Daakye, yɛbɛkɔ so ama yɛn nimdeɛ a yɛde yɛ nneɛma a nyansa wom no mu ayɛ den, de automation ano aduru a etu mpɔn, ɛyɛ den, na ɛtra hɔ daa ama nnwuma pii, na aboa ma wɔasakra ‘Made in China’ ayɛ no ‘Intelligently Made in China’!
