Nugget Deviation a Wobeyi Afi Hɔ: HAIFEI Precision Welding Protocol
Nugget deviation - a molten cores dan kɔ ɔhyew-concentrated zones - de 23% baspot welding a wɔde yɛ adwumahuammɔdi ahorow a ɛba wɔ kar a wɔyɛ mu. HAIFEI nhyehyɛe a wɔde hwɛ ɔhyew so no nam akwan anum a wɔde wɔn ani asi so so di eyi ho dwuma.
Ɔhyew a Ɛnkari pɛ Nsɛso no
- Deviation ba bere a:
Ɔhyew a Wɔyɛ (Q1) .>Ɔhyew a Wɔsɛe (Q2) .
- Nsunsuansoɔ:Dade a ayow no sen kɔ Q1 beae
HAIFEI Nteɛsoɔ Nhyehyɛeɛ
Smart Parameter Nkonimdi
- Asymmetric Mprempren:+10% wɔ thick-nneɛma afã
- Pulse Ntoatoaso:3-anamɔn ramp ma ɔhyew equalization
- Ahoɔden a Ɛkɔ Akyirikyiri:2.5kN (ɛyɛ teateaa) vs 3.8kN (ɛyɛ den) .
Electrode a Wɔde Yɛ Adwuma Yiye
- Kɔbere-akataso a wɔde akata so ma ne kɛse a ɛnsɛ
- Concave tips ma ɔhyew a wɔde to mu yiye
- Tip diameter ratio=√(ne kɛse nsusuwii) .
Nneɛma a Wɔde Yɛ Ɔhyew Equalization
- Pre-ɔhyew afã horow a ɛyɛ den (200℃) .
- Active cooling wɔ afã horow a ɛyɛ tratraa (mframa a ɛretu) .
- Ɔhyew ntam nkitahodi nneɛma
Nhyehyɛe a Wɔde Hwɛ Nneɛma a Ɛyɛ Paara
- HAIFEI AI a wɔde hwɛ nneɛma so:
- ✓ Dynamic ahoɔden a ɛko tia curve
- ✓ Ɔhyew a wɔkyekyɛ (IR mfoninitwa mfiri) .
- ✓ Nugget gyinabea (ultrasonic sensor ahorow) .
- Automatic corrections when deviation >0.2mm na ɛyɛ:
- Mprempren a wɔsan kyekyɛ
- Nhyɛso a wɔsan kari pɛ
- Cycle ntrɛwmu
Nea Efi Mu Ba a Wɔada no Adi wɔ Kar Ho
| Metric | Ansa na | HAIFEI akyi |
|---|---|---|
| Deviation rate a ɛkɔ soro | 31% | 2.7% |
| Ahoɔden mu nsonsonoe | ±38% | ±6% |
| Electrode nkwa nna | 8,200 a wɔde weld ayɛ | 17,500 a wɔde weld ayɛ |
Nea Enti a HAIFEI Di Anim
Yɛn mfiridwuma a yɛwɔ no de pɛpɛɛpɛyɛ ma:
✓ Adaptive Ɔhyew a Wɔde Di DwumaTMalgorithms a wɔde yɛ adwuma
✓ Dual-channel mprempren aba
✓ 3D-a wɔatintim electrode ahorowa ɛwɔ gradient conductivity mu
Nnwumayɛbea ahorow a wɔde di dwuma:
Battery tray welding (0.02mm pɛpɛɛpɛ) .
Dade a wɔde bom a ɛnyɛ pɛ (Al/Steel) .
Ultra-ahoɔden a ɛkorɔn-dade afã horow
Gyae Nugget Deviation Mprempren
HAIFEI welders a wonim nyansa no kyerɛ:
☞ Ankasa-bere nugget akyi di
☞ Ankasa-adesua nteɛso nhyehyɛe
☞ Amanneɛbɔ a ɛne ISO 14329 hyia
Di yɛn mfiridwumayɛfoɔ ho nkɔmmɔ na woanya deviation-free production audit.
