Nnianim: Ahoɔden Tokuru Tuntum a Wɔabu no Adesua
Bere a wɔayɛ nsakrae afi tumi frequency welding mfiri so akɔmedium frequency spot welding mfiri ahorow, adwumakuw bi a wɔyɛ kar afã horow huu sɛ anyinam ahoɔden ho ka a wɔsɛe no afe biara no so tew kɛse fi RMB ɔpepem 2.17 koduu RMB ɔpepem 1.35. Eyi nyɛ asɛm a atew ne ho. Nsɛm a efi China Welding Association kyerɛ sɛ medium frequency spot welding mfiri ma ahoɔden a wɔde di dwuma no tu mpɔn 60-80% sɛ wɔde toto atetesɛm mfiri ho a. Sɛ yɛhwehwɛ ahoɔden a wɔkora so no mu kɔ akyiri a, ɛda adi pefee sɛ ɛnyɛ sɛ saa mfiridwuma yi ma anyinam ahoɔden ho ka so tew nko, na mmom ɛkanyan ahoɔden a wɔkora so ho nkɔnsɔnkɔnsɔn wɔ nneɛma a wɔyɛ no nyinaa mu nso.
I. Efficiency Revolution wɔ Tumi Nsakrae mu
1. Ahoɔden Mmara a ɛfa Inverter Mfiridwuma ho
- Nea ɛwɔ mu titiriwmedium frequency spot welding mfiri ahorowda 1000Hz inverter mfiridwuma mu:
- Ahoɔden a wɔhwere wɔ atetesɛm mu ahoɔden frequency mfiri mu: 35-45% .
- Ahoɔden nsakraeɛ dodoɔ a ɛwɔ medium frequency spot welding mfiri mu: 92% +
- Sɔhwɛ data a efi ofie mfiri yɛfo hɔ:
| Nnwinnade a Wɔde Yɛ Adwuma | Ahoɔden a Wɔde Di Dwuma wɔ Weld biara mu | Nneɛma a Wɔde Di Dwuma a Etu mpɔn |
|---|---|---|
| Tumi Frequency Welder a Wɔde Yɛ Adwuma | 1.8 kW·h | 58% |
| Mfinimfini Frequency Spot Welder | 0.7 kW·h | 93% |
2. Nhyehyɛe mu Nkɔso wɔ Standby Tumi a Wɔde Di Dwuma mu
- Medium frequency spot welding mfiri ahorow fa nyansa nna ho mfiridwuma:
- Tumi a wɔde gyina hɔ no so tew fii 2.3kW kɔɔ 0.15kW
- Ahoɔden a wɔkora so da biara da a wɔde gyina hɔ a ɛyɛ 51 kW·h (wɔabu akontaa a egyina nnɔnhwerew 20 a wɔde gyina hɔ so) .
- Nsɛm a wɔayɛ ho nhwehwɛmu a efi adwumayɛbea bi a wɔyɛ nneɛma a wɔde yɛ adwuma: Afe biara anyinam ahoɔden a wɔkora so a ɛyɛ kWh 186,000, a ɛne carbon a wɔtow gu a wɔbɛtew so tɔn 145 yɛ pɛ.
3. Nkɔso Titiriw a Ɛba wɔ Tumi Factor mu
- Tumi factor a tumi frequency mfiri: 0.65-0.7
- Tumi factor a ɛwɔ medium frequency mfiri mu: 0.98+ .
- Sɔ data a efi ahoɔden adwumakuw foforo mu hwɛ: Tumi factor nteɛso ma wɔkora RMB 230,000 afe biara wɔ capacitor akatua ho ka mu.
II. Derivative Energy Savings a efi Process Optimization mu
1. Pɛpɛɛpɛ Compression of Welding Bere
- Millisecond-level control tumi a ɛyɛmedium frequency spot welding mfiri ahorow:
- Welding kyinhyia no yɛɛ tiaa 40% (efi sikani 0.3 kosi sikani 0.18)
- Bere a wɔde boa no so tew 60% .
- Nsɛm a efi elevator guide rail adwumayɛbea bi hɔ: Bere a da biara da nneɛma a wɔyɛ no kɔɔ soro 220% no, ahoɔden a wɔde di dwuma nyinaa kɔɔ soro 35% pɛ.
2. Abotan-te sɛ Nneɛma a Wɔhwere mu Tew
| Adehwere Type | Tumi Frequency Welder a Wɔde Yɛ Adwuma | Mfinimfini Frequency Spot Welder |
|---|---|---|
| Electrode a Wɔde Yɛ Nneɛma | 0.3mm/1000 nsensanee | 0.08mm/1000 nsensanee |
| Spatter Metal a Ɛyera | 1.2g/m | 0.15g/m |
| Asɛm a wɔayɛ ho nhwehwɛmu a efi auto door panel production line: Afe afe sika a wɔkora so 870,000 RMB wɔ kɔbere electrode a wɔbɛtɔ ho ka mu. |
3. Ahoɔden a Wɔkora So a Aniwa Nhu a efi Nneɛma a Ɛyɛ Pa mu Nkɔso mu
- Medium frequency spot welding mfiri tew welding sintɔ dodow so fi 1.8% kosi 0.05%:
- Ɛtew ahoɔden a wɔde yɛ adwuma bio so 92% .
- Ɛtew ahoɔden a wɔde tow nwura gu so 85% .
- Adeyɛ a efi batere tray yɛfo hɔ: Nneɛma a ɛyɛ papa a wɔyɛe no maa wɔkoraa anyinam ahoɔden ho ka so kWh 370,000 afe biara.
III. Ahoɔden a Wɔkora So Fission denam System Integration so
1. Ahwehwɛde a Wɔsan Yɛ Wɔ Cooling System no mu
Nkɔnsɔnkɔnsɔn adeyɛ a ɛnam ɔhyew a wɔtew so wɔ medium frequency spot welding mfiri mu ba no:
Nsuo a ɛma onwini a ɛsen a wɔhwehwɛ no so tew 60% .
Adwumayɛbea mframa a wɔde yɛ adwuma no adesoa so tew 35% .
Sɔhwɛ ho nsɛm a efi adwumayɛbea bi a wɔyɛ nneɛma fitaa: Afifide ahoɔden a wɔde di dwuma nyinaa so tew 18%.
2. Efficiency Resonance through Equipment联动 (Hyɛ no nsow: wɔtaa kyerɛ "联动" ase sɛ "nhyiam" anaa "adwuma a wɔayɛ no biako" wɔ saa asɛm yi mu)
Ahoɔden-sika a wɔkora so mfaso fi协同 adwuma a wɔne robɔt yɛ:
Cycle synchronization pɛpɛɛpɛyɛ nyaa nkɔso, na ɛtew bere a wɔde twɛn a wɔnyɛ hwee so 70% .
Kinetic ahoɔden a wɔsan nya nhyehyɛe no nsakrae dodow betumi adu 15% .
Nsɛm a efi adansi mfiri adwumayɛbea bi hɔ: Mfaso a ɛwɔ ahoɔden-korabea a ɛwɔ nhama no nyinaa mu no kɔɔ soro 240% sɛ wɔde toto afiri biako ho a.
3. Release Nsunsuanso a ɛwɔ Tumi Tumi mu
Tew tumi a wɔhwehwɛ ntɛm ara amedium frequency spot welding mfiri ahorow:
Transformer tumi a wɔhwehwɛ no so tew 40% .
Cable cross-sectional area a wɔatew so abasobɔde abien
Adwumayɛbea foforo a wɔresi ho nhwehwɛmu: Tumi a wɔkyekyɛ nhyehyɛe mu sika a wɔde hyɛɛ mu no maa wɔkoraa RMB ɔpepem 3.2 so.
【Asetra Kyinhyia Ho Ka Nhwɛsode a Edi Mu】
Mfe 5 ka a wɔde toto kar akwaa adwumayɛbea bi ho (Unit: 10,000 RMB):
| Adeɛ a Ɛbɔ Ka | Tumi Frequency Welder a Wɔde Yɛ Adwuma | Mfinimfini Frequency Spot Welder | Tew a wɔtew so |
|---|---|---|---|
| Electricity a Wɔsɛe no | 1085 | 672 | 38% |
| Electrode a Ɛyera | 240 | 64 | 73% |
| Nnwinnade a Wɔhwɛ So | 180 | 95 | 47% |
| Nneɛma Pa a Wɔhwere | 360 | 18 | 95% |
【Awiei: Multiplier Nsunsuanso a ɛwɔ ahoɔden a wɔkora so mfaso so】
Ahoɔden-akoraeɛ boɔ a ɛwɔmedium frequency spot welding mfiri ahorowkɔ akyiri sen akontaabu a ɛwɔ anyinam ahoɔden ho ka so no; ɛda so sɛ ɛbɛkanyan ahoɔden a ɛkora so mprɛnsa-akorae mpaapaemu a ɛyɛ "adwinnade a ɛyɛ adwuma yiye - nhyehyɛe a ɛyɛ papa - nhyehyɛe a ɛyɛ adwuma yiye". Adeyɛ a efi ofie mfiri adwumakuw bi a edi kan mu kyerɛ sɛ: Bere a wɔfaa mfiri a wɔde weld nneɛma a ɛwɔ baabi a ɛyɛ mmerɛw (medium frequency spot welding machines) toom koraa akyi no, ahoɔden a wɔde di dwuma nyinaa wɔ ade biara mu no so tew 52%, na ɛmaa wɔkoraa ahoɔden ho ka so bɛboro RMB ɔpepem 20 afe biara. Saa nsɛm yi si nokwasɛm bi so dua: Wɔ ɔko a ɛfa nneɛma a wɔyɛ mu ahoɔden a wɔde di dwuma yiye ho nsakrae ho no, mfiri a wɔde yɛ nneɛma a ɛwɔ baabi a ɛyɛ mmerɛw no resakra afi dwumadi a ɛboa mu abɛyɛ akode titiriw a wɔde kora ahoɔden so.
